Belt Cleaning & Sealing System

Introduction

Belt cleaners are an integral part of your belt conveyor system because of their ability to remove carryback from your belt. Carryback is a leading issue on many conveyors, requiring frequent clean-up while wearing our conveyor components prematurely and causing other conveying problems like belt mistracking. Reducing carryback can improve worker safety, increase operating efficiency, and enhance productivity.

What is a Pre-cleaner Or Primary Belt Cleaner?

Precleaners are belt cleaners that are designed to scrape material off the conveyor belt. Precleaners are mounted to the head pulley, below the material flow. They are ideal for removing large pieces of material – typically about 60-70 percent of initial carryback. Weartech Solutions precleaners are available in a variety of widths and blade types that can tackle even the toughest materials.

What is a Secondary Belt Cleaner?

Conveyor Belt Cleaner on Return Side of BeltSecondary cleaners are belt cleaners that are built to scrape materials left on the belt beyond the head pulley. Secondary cleaners are located just past where the belt leave the head pulley, and anywhere else down the beltline. Secondary cleaners are especially good at removing fines and can increase cleaning efficiency to more than 90 percent. Weartech Solutions secondary cleaners handle a variety of applications, with polyurethane, carbide, and brush options available.

Do I need a Precleaner And A Secondary Cleaner?

Conveyor Belt Cleaners Some operators want their belts as clean as possible; others are comfortable with a certain amount of renegade material. Weartech Solutions recommends a precleaner and one or more secondary cleaners to achieve maximum cleaning efficiency and form a comprehensive cleaning system. In some cases, a single cleaner can be mounted to target a specific area like the head pulley, for the greatest effect.

From precleaners and secondary cleaners to specialty cleaners developed for select applications, we have many options to help you minimise carryback and keep your conveyors running as consistently and efficiently as possible. The combination of innovative designs, superior engineering, and industry expertise has developed from spending a lot of time in the field working alongside our customers to understand their belt cleaning needs. In fact, we pioneered many of the advanced features that have since become industry standards.

Use the filters to refine your results and find the belt cleaning system that is best suited to your application.

Skirt Sealing System

Loading station spillage, cleaning manpower engagement and poor air quality

Providing the perfect solution: The Weartech Solutions sealing system provides the best solution when it comes to sealing the belt at the conveyor loading zone. Adjustable to sync with the profile of the belt, it can compensate for the gap created by the belt sagging, thereby providing an effective seal to the entire loading zone.

The innovative use of the serrated clamp restricts the upward movement of the block caused due to the vibration of the belt. The unique guide block ensures that no gap is created between the blocks when they are adjusted. The low hardness and the low abrasion properties of the Weartech Solutions rubber go a long way in enhancing the life of the belt as well as the rubber blocks.

  • Side Skirt Sealing: Skirt sealing is generally provided on both sides of the conveyor loading zone. The different variants of the backing plate and the rubber block module are available to suit the application.
  • Rear Skirt Sealing: This form of sealing is provided with a fixed length backing skirt plate that is based on a chute opening for a unidirectional belt. The height of the rubber blocks are more to compensate for the trough height.

Rotary Brush Cleaner (Bag and Belt) and Screw Worm Cleaner

We are pleased to introduce ourselves M/S Weartech Solutions as a supplier of all type of special castings, grinding media etc for core Cement industries covering various critical applications.

Why Us
• Rich industry experience of 30 years with specialization in development of import substitutes.
• Comprehensive Range of Casting tailor made for various Engineering Applications .
• Engineering prowess.

Product Portfolio
1. Grinding media.
2. Ball mill liners.
3. Crusher parts.
4. Wear liners.

Any Tailor made application products can be offered.